brown quarry tile colors

Unglazed Quarry Tile: Durable & Stylish Choice for Commercial Kitchens

When choosing flooring for a commercial kitchen, durability, strength, and safety are some of the most important factors. Because unglazed quarry tile earns high marks in these three areas, it is a popular choice for commercial kitchens. It is also a versatile and stylish option that can help you achieve a variety of looks. This blog will explore the numerous benefits of using six-inch unglazed quarry tile for commercial kitchen flooring.

metro tread quarry tile commercial kitchen flooring

What is Unglazed Quarry Tile?

Quarry tile is a type of ceramic tile that is made from a dense mixture of clay and shale. It is fired at high temperatures to create a tile that is durable and resistant to stains, moisture, and heavy traffic. Unglazed quarry tile is available in many colors, but it is most commonly found in natural earth tones such as red, brown, black, and gray.

Unlike glazed ceramic tiles which have a shiny surface, unglazed quarry tiles have a matte finish. This unique texture not only adds to its aesthetic appeal but also enhances its slip-resisting properties.

While the most common size of quarry tiles is a 6’’ x 6’’ quarry tile (also sometimes referred to as 6’’ x 6’’ commercial kitchen tile), they come in other sizes and shapes as well.

The Benefits of Unglazed Quarry Tile for Commercial Kitchens

There are many benefits to using unglazed quarry tile in commercial kitchens, including:

  • Durability: Unglazed quarry tile is one of the most durable and dense tiles available. Designed to withstand high foot traffic, heavy equipment, spills, and constant cleaning. It is resistant to chipping, scratching, and cracking, making it ideal for areas such as commercial kitchens.
  • Resistance against slips and falls: Unglazed quarry tile also helps to prevent slipping, even in the most demanding kitchens. This is an important safety feature for commercial kitchens, where grease and other spills are common. Unglazed quarry tile can help to reduce the risk of accidents and injuries.
  • Easy cleaning and maintenance: Unglazed quarry tile is easy to clean and maintain. It does not require any special sealants or waxes, and it can be cleaned with a simple mop and bucket. Quarry tile’s low absorption rate prevents moisture from seeping into the tile, preventing mold and mildew growth.
  • Variety of colors, shapes, and sizes: New products can help create a variety of looks. This makes it a versatile choice for commercial kitchens of all styles.

6’’ x 6’’ Unglazed Quarry Tile for Commercial Kitchens

6’’ x 6’’ unglazed quarry tiles are a popular choice for commercial kitchens because of their size and versatility. They are large enough to create a durable and easy-to-clean floor, but also small enough to be easily and quickly installed, reducing downtime for the kitchen.

6’’ x 6’’ quarry tile can be set in both a checkerboard or running bond pattern, or, with rectangular quarry tiles, it can be used to create a variety of patterns. It can also be used to create borders and accents.

brown quarry tile colors

Tips For Choosing and Installing Unglazed Quarry Tile For Commercial Kitchens

When choosing unglazed quarry tile for a commercial kitchen, it is important to select a tile that is rated for commercial use. This will ensure that the tile is durable enough to withstand the rigors of a busy kitchen environment.

Unglazed quarry tile can be installed by a qualified tile installer. The tile is typically installed using a thinset mortar. After the tile has been installed, it should be sealed with a grout sealer.

Maintenance and Cleaning

Unglazed quarry tile is a low-maintenance flooring option. It can be cleaned with a simple mop and bucket and does not require any special sealants or waxes.

To clean unglazed quarry tile, simply mop with a mild detergent and water. Avoid using harsh chemicals or abrasive cleaners, as these can damage the tile.

To seal the grout, use a grout sealer that is specifically designed for unglazed quarry tile. Apply the sealer according to the manufacturer’s instructions.

Cost Considerations and ROI for Unglazed Quarry Tile

When considering commercial kitchen flooring options, cost is important. Let’s examine the upfront cost of unglazed inch unglazed quarry tile and its potential return on investment (ROI) based on its durability and longevity.

Upfront Cost Compared To Other Flooring Options In Commercial Kitchens

The upfront cost of unglazed quarry tile may be higher compared to some other flooring options for commercial kitchens. However, it is crucial to consider the long-term benefits and cost savings that come with choosing this durable flooring material.

Unlike some other flooring options that may require frequent repairs or replacement, quarry tile is known for its longevity. With proper maintenance and care, quarry tile can last for decades, reducing the need for costly replacements.

Potential Return on Investment Based on Durability and Longevity

The durability and longevity of 6’’x 6’’ unglazed quarry tile contribute to its excellent ROI. By investing in a flooring material that can withstand the rigors of a commercial kitchen, business owners can avoid the expenses associated with frequent repairs or tile replacements.

Additionally, the slip-resisting properties of unglazed quarry tile help reduce the risk of accidents and injuries in the workplace.

When considering the ROI for unglazed quarry tile, it is important to evaluate the overall cost of ownership over the expected lifespan of the tile. Taking into account the durability, low maintenance requirements, and potential savings, it becomes clear that this flooring option offers a favorable return on investment.

Unglazed quarry tile offers numerous advantages for commercial kitchen flooring. Its durability, resistance to stains and moisture, slip-resisting resisting properties, and ease of maintenance make it an ideal choice for high-traffic areas. While the upfront cost may be higher compared to other options, the long-term benefits and return on investment outweigh the initial investment. By choosing six-inch unglazed quarry tile, business owners can create a safe and functional workspace while enhancing the overall appearance of their commercial kitchens.


quarry tile flooring

Quarry Tile Flooring From Metropolitan Ceramics

Quarry Tile Flooring

When it comes to choosing the right type of tile for your business or even your home, there are many options to consider. One popular choice is quarry tile, which is favored by operators of demanding industries, such as commercial kitchens and food processing facilities.

Quarry tile is chosen for such applications because of its durability and resistance to moisture. However, not all quarry tiles are created equal. This blog post will compare Metropolitan Ceramics quarry tile to other manufacturers’ options. Let’s look at the Metropolitan Ceramics difference.

quarry tile flooring

What Is Quarry Tile?

Quarry tile is a type of floor tile that is made from natural clay and shale. It is known for its hardness and ability to withstand extreme temperatures and moisture, which make it a popular choice for high-traffic areas like commercial kitchens, hallways and entryways, food processing plants, breweries, convenience stores, and more. It is a type of ceramic tile that is unglazed, which gives it a natural, rustic look. Quarry tile has a vitreous nature, making it suitable for outdoor applications as well. High-quality quarry tile, such as that from Metropolitan Ceramics also features a dynamic coefficient of friction well above the industry guideline of .42, helping to prevent slips and falls.

Quarry tile is produced in a variety of colors, from earthy browns, tans, and reds to more modern shades like gray and black. The tiles are solid, with the color running through the body of each tile.

Extruded vs. Pressed Quarry Tile

The method used to produce a quarry tile makes a big difference when it comes to its strength and quality. There are two ways to manufacture quarry tile: extrusion and pressing. Extruded quarry tile is made by forcing clay through a die. This process contributes to the product’s life expectancy of 50 years or more.

Pressed quarry tile is made by compressing clay into molds. This process can result in slight variations in size and thickness — a look some homeowners prefer. Both types of quarry tile are functional, but there are some differences to consider when choosing a tile.

Down To Earth Textured Quarry Tile

Metropolitan Ceramics quarry boasts uniformity in size and thickness, which makes it easier to install evenly. Because of the pressure placed on the clay during the extrusion process, it is also less likely to have imperfections, such as air pockets or cracks, which can compromise the tile’s strength. Pressed quarry tile is less dense than extruded tile, which can compromise its durability and ability to resist moisture.

Another important difference when it comes to quarry tile strength is thickness. Metropolitan Ceramics quarry tiles have a thickness of ½ inch, whereas many other tiles have a thickness of only ¼ or ⅛ inches. The extrusion process, a method that Metropolitan Ceramics company has used in brick and tile making for more than 150 years, creates an extruded quarry tile that outperforms its pressed alternatives.

Metropolitan Ceramics Offer More Types of Quarry Tile

Metropolitan Ceramics offers four quarry tile product lines through our professional distributor networks:

QuarryBasics® Clear Tones unglazed ceramic quarry tile: Metropolitan Ceramics’ most popular quarry tile line, offering durability, slip resistance, and the ability to withstand extreme temperatures in commercial environments and outdoors. It is available in three earthy colors.

QuarryBasics® Ironspot: Integrates small iron particles throughout the tile body, resulting in a subtle speckled appearance, while still maintaining a Dynamic Coefficient of Friction ≥ .60 at time of manufacture. The unique blend of durability, along with a focus on safety and appearance, positions QuarryBasics Ironspot as the preferred option for demanding projects.

QuarryBasics® XA Abrasive: All the durability and slip-resisting properties of our QuarryBasics® line with a silicon-embedded surface and a metallic additive through the body of the tile to create a one-of-a-kind tile with added slip-resisting properties. This line is appropriate for the most challenging environments where slip prevention is essential.

METRO TREAD®: Features nine raised treads across each tile’s surface for added slip protection. Use METRO TREAD for areas where spills, excessive moisture, and extreme temperatures are present regularly.

Down to Earth®: A quarry tile with a traditional textured finish and classic design. Down to Earth brings the look of textured tile to both commercial and residential applications, indoors and out. Suitable for patios, walkways, and other applications where slip resistance is important.

The Metropolitan Ceramics Quarry Tile Investment

Metropolitan Ceramics puts its quarry tiles through rigorous testing so that we can offer a commercial flooring product that will remain undamaged and retain its aesthetics and safety characteristics for decades. The exceptional technical characteristics of our quarry tiles make them appropriate for virtually any application suitable for tile. We meet or exceed ASTM standards in 13 areas including abrasion resistance, breaking strength, freeze/thaw, shear bond strength, chemical resistance, stain resistance, and scratch hardness.

This means that quarry tile from Metropolitan Ceramics is your best investment when it comes to commercial flooring for challenging environments. Contact us to learn more about Metropolitan Ceramics quarry tile lines or find a distributor of our products.


Puritan Gray Ironspot Quary Tile | Metro Ceramics

Gray Quarry Tile: Enduring Style and Superior Functionality

When it comes to choosing the perfect flooring option for your demanding commercial environment, performance and timeless style can harmoniously coexist. In the world of tile, one option stands out for its superior functionality as well as aesthetics: quarry tile.

Its enduring nature can be attributed to its superior strength, but its attractive, natural colors and texture also make it an attractive option. Neutral iterations of this material, such as gray quarry tile, have become a go-to choice for both residential and commercial spaces. In this blog post, we will explore the many reasons why gray quarry tile is a widely-selected product in the flooring market.

Gray Quarry Tile: Contemporary Hues for Workhorse of Tile

Although its name suggests something that comes straight from the earth, quarry tile is actually made from clay and shale that are fired at high temperatures, resulting in an extremely hard-wearing surface. Quarry tile comes in a handful of earthy colors. Different hues are produced by altering the natural raw materials put into the “recipe.” Tiles with a base of shale generally have a red or brown color. Grays and beiges, both popular choices in contemporary architecture and design, typically have a clay base. The distinctive unglazed finish of gray quarry tile, as well as that of its red and brown counterparts, adds authenticity and character to any space. While many commercial kitchens once favored red and brown shades of quarry tile, newer projects, from restaurant kitchens to food manufacturing plants are now opting for shades of gray. None of the durability is compromised from color to color.

Puritan Gray Ironspot Quary Tile | Metro Ceramics

The Benefits of Quarry Tile: Functionality Meets Durability

Quarry tile offers benefits that make it a popular choice for commercial spaces. Its functionality and durability are unmatched, making it an ideal flooring option for high-traffic areas, or spaces that see extreme temperatures, such as freezers or kitchens in which very hot equipment or spills, such as hot grease, are a factor.

Metropolitan Ceramics’ quarry tile owes its superior durability to high-quality clay and minerals as well as our time-tested manufacturing process. Our parent company’s brick-making tradition began just after the Civil War, and our quarry tile operation, which began in the 1970s, borrows heavily from brick-making. Our quarry tile, like brick, is formed through an extrusion process. Unlike lesser products pressed into a mold, our quarry tile is pushed through a machine under very high pressure, a process that extracts the most water. The more moisture that is removed in the formation process, the less absorbent each tile is, which translates to a stronger and more durable quarry tile.

57T Puritan Gray metro tread quarry tile for added slip resistance

After extrusion and cutting, our quarry tiles are then dried and kiln-fired at temperatures that exceed 2000 degrees Fahrenheit — hotter than the temperature at which other ceramic tiles are fired. The high temperature increases the density of quarry tile, which helps the product resist moisture, oils and greases, mold and bacteria growth, stains, and scratches. Most importantly for environments like commercial kitchens, quarry tile’s density and unglazed finish make its surface texture naturally slip-resisting. It is the right choice for wet conditions.

The extensive production process and the attributes of quarry tile make it a more expensive option upfront, compared to some other options, such as laminate or sheet vinyl. However, an independent study from the Tile Council of North America that examined lifetime costs of various commercial flooring materials found quarry tile had the lowest cost per year over the lifespan of the floor. Moreover, despite the superior lifespan of quarry tile, it is a less expensive option than alternatives such as poured epoxy or ceramic.

Another important feature of quarry tile is its ability to withstand extreme outdoor or indoor temperatures. It stands up, year after year, to the scorching sun as well as the punishing environments of walk-in freezers and Northern winters. This is partly because quarry tile does not absorb water the way many other flooring materials do. Therefore, our tiles do not crack when the absorbed water freezes.

In terms of style, gray quarry tile is both on-trend at the moment and has a timeless neutrality that can complement most design aesthetics. It provides a versatile basis for any color scheme, especially when brown undertones are present in the gray tile.

Maintaining quarry tile is a straightforward process, requiring daily sweeping or vacuuming and mopping. To mop, combine two gallons of hot water and four ounces of Hillyard Assurance® cleaner. For the QUARRYBASICS XA Abrasive Series the use of a nylon/poly looped end mop is recommended.

QuarryBasics® 507 Puritan Gray | 6 x 6

With proper installation and care, quarry tile can withstand heavy use for decades while maintaining its timeless appeal.

Design Inspiration: Quarry Tile is a Building Block

Gray is an excellent choice when it comes to quarry tile colors. Styles change. While you might be trying to create a rustic look today, in the future, your tastes might veer toward something more modern. Gray quarry tile can shift with you. Whether used in residential or commercial environments, this versatile option offers both style and practicality.

Gray is an excellent choice when it comes to quarry tile colors. Styles change. While you might be trying to create a rustic look today, in the future, your tastes might veer toward something more modern. Gray quarry tile can shift with you. Whether used in residential or commercial environments, this versatile option offers both style and practicality.

QuarryBasics® 105 Buckskin | 507 Puritan Gray | 6 x 6

Gray quarry tile is the perfect, on-trend choice not only for commercial kitchens but for any environment where durability and safety are non-negotiable, but contemporary style is desired as well, such as convenience stores, or automobile showrooms. Quarry tile also makes an ideal fireplace surround, offering warmth, sophistication and superior heat resistance. Outdoors, gray quarry tile makes a safe, durable patio material.

With its ability to blend seamlessly with different design styles, gray quarry tile allows you to create a cohesive look throughout your home or business. Whether you are going for a classic aesthetic or contemporary vibe, this versatile flooring material can help bring your vision to life.

Metropolitan Ceramics Offers an Array of Gray

Metropolitan Ceramics, with a history that dates back more than 150 years, is a leading producer of quarry tile and thin brick products. We are proud that millions of square feet of our quarry tile has been installed throughout the United States.

If it is gray quarry tile you are looking for, we have your color in one of our QuarryBasics® lines of unglazed ceramic quarry tile. QuarryBasics® products are the foremost natural, unglazed, high density ceramic quarry tile made in the U.S.A. These tiles are extruded, not pressed, and fired in kilns at extremely high temperatures to create quarry tile that is very low absorption (vitreous), slip-resisting, and extremely durable. Metropolitan Ceramics’ QuarryBasics® quarry tile meets or exceeds eight durability tests, including breaking strength and abrasion resistance.

We offer gray tones in a Pewter 6″ x 6″ tile; a nearly-black Raven option in 4″ x 8″, 6″ x 6″, and 8″ x 8″ sizes; and a Puritan Gray shade with black speckling throughout the body of the tile and on the surface in a 6″x6″ tile.

57 puritan gray XA Abrasives slip resistant quarry tile

Reach out to Metropolitan Ceramics today for more information about incorporating this functional, naturally beautiful tile into your project.


Thin Tile Install | Metro Ceramics

We created a new video - How to Install Thin Brick over an Interior Wall.

Are you interested in creating a thin brick accent wall, fireplace surround or backsplash, but have questions about how to make it happen? Follow our installers as they take you through the entire process from beginning to end. Learn how to create a whole new look in your home or business by adding thin brick.


Refractory | Metro Ceramics

Ironrock Begins Refractory Recycling Program

Refractories are the plates, posts, and blocks that let our tile and brick go through our kilns.  Although they can withstand high temperatures, they are easy to break.  Each year, we replaces broken refractories.  In the past, broken refractories have been crushed into aggregate along with fired scrap but recently we began a program to return them to our local refractory supplier to use as grog.  Grog is ground up refractories that help new refractory pieces use less energy and material to fire and produce.  This helps our supplier because they need more grog.

Ironrock is pleased that our broken refractories will be re-used to make new refractories and add to the list of materials we recycle and re-use.

Learn more about Ironrock's recycling program.


Tiled Kitchen Flooring | Metro Ceramics

Metropolitan Ceramics Meets & Exceeds New Slip Resistance Designations

For many years, the 0.42 Dynamic Coefficient of Friction (DCOF) measurement has been the industry-accepted norm for interior, horizontal surfaces that can be expected to be wet. Now there are also five designations, Interior Dry, Interior Wet, Interior Wet Plus, Exterior Wet, and Oils and Greases incorporated into the standard.

Areas of Use

We have included an additional category beyond the scope of A326.3 which we are calling “Enhanced Grip”. All products are routinely used in the five categories listed but products that include our Quarry Basics® XA-Abrasive and our Metro Tread® can be used in even more demanding applications such as ramps. We encourage you to contact us with your specific application to find out which Metropolitan Ceramics product is suitable for your needs.

Join Ironrock's Sr. VP of Operations, Daniel Marvin, as he examines slip resistance and the NEW Areas of Use Table - ANSI A326.3

Recorded at Coverings 2022 

 

 


Green Squared Certified Quarry Tile

Metropolitan Quarry Tile, MetroBrick, and Royal Thin Brick Added to mindful Materials database

January 26, 2022In Quarry TileBy Michael Mizer2 Minutes

All of Ironrock's quarry tile and thin brick product lines are now listed in the mindful Materials database.Ironrock is pleased to announce that all quarry tile and thin brick product lines are now listed in the mindful Materials database. Launched in 2014 by several major architectural firms and sustainability groups, mindful Materials has grown to be the database of choice for thousands of Well Building, Living Building Challenge, and LEED v4 projects each year. The database provides a one-stop-shop for all sustainability certifications and information associated with the products listed there.

“For over 150 years, Ironrock has produced ceramic products in the most sustainable way while providing our customers the information they want to make informed choices about what they are buying,” says Guy Renkert, the 5th generation of the Renkert family to helm the company. “Adding our products to the mindful Materials database is a great way to highlight our Green Squared multi-attribute certification, our EPD, and our Manufacturer’s Ingredient Disclosure in a way that designers and architects can easily access them.”

“While the information is on our website,” adds Ron Williamson, Director of Marketing for Ironrock, “it is only available to designers that already know about us. By adding our products to mindful Materials we are able to immediately be visible to anyone working on sustainable projects.  We are especially excited to be the first ceramic brick manufacturer to list our products there.”

Ironrock is a family-owned manufacturer of quarry tile and thin brick products based in Canton Ohio. More for information about the products mentioned here visit www.metroceramics.com.


Thin Brick Wall | Metro Ceramics

New Video! Installing Thin Brick Outdoors

Metropolitan Ceramics offers both METROBRICK and Royal Thin Brick product lines. Here is a new thin brick installation video – Installing Thin Brick on an Insulated Exterior Wall. All steps of wall assembly are shown as well as a focus on installing the thin brick using tile setting methods.


Brick Building Exterior | Metro Ceramics

Thin Brick Program Offered Through Metropolitan Ceramics Now Includes Blends

March 1, 2021In Thin BrickMichael MizerBy Michael Mizer1 Minutes
Metro thin brick fast ship program | Metro Ceramics

The METROBRICK® Fast Ship Offering – available from Metropolitan Ceramics® –  now includes six timely blends along with an inventory of seven popular colors. All colors and blends are available in modular size and wire cut finish. There are also two accent ideas to consider. Custom blending and accents are also options.

Single color orders are usually shipped within five days of placement.  Blends will usually ship within two to four weeks of placing an order. Orders are typically limited to 10,000 sq. Ft.

On construction projects, tight deadlines are always an issue. Often, long lead times just won’t work and anxiously waiting for a material is never a good thing. Sometimes delays can’t be helped but as the old saying goes, “time is money.” With the METROBRICK Fast Ship Offering It’s nice to know there is one product you can count on when the clock is ticking.

METROBRICK thin brick is extruded, kiln fired, low absorption brick. Visit the Metropolitan Ceramics website to learn more about the Fast Ship offering and their other fine quarry tile and paving tile products. www.metroceramics.com


Hotel Patio Brick Flooring | Metro Ceramics

What is Unglazed Quarry Tile?

February 23, 2021|In Quarry Tile|Michael MizerBy Michael Mizer|5 Minutes

unglazed quarry tilesI started my career in the tile industry when the ‘new millennium’ was still a decade away.  If you had told me back then that one day I would be writing a blog titled ‘What is Quarry Tile?’ I would have scoffed.  And then asked ‘what is internet?‘  Yet, here we are.

The company I worked for then made all four kinds of tile – ceramic mosaics, glazed wall tile, pressed floor tile, and quarry tile.

Mosaics were little and went in locker rooms and pools.  Wall tiles were 4 1/4″ squares that sometimes were blue or gold or green but usually were white.  Pressed floor tiles got up to 12″ square if you were really wild and had the same repeating pattern screen printed on every one.  And then there was quarry tile.  Durable, eternal, and available in a rainbow of earth tones, quarry tile was well known and understood.

You can still find all of these tiles of course, but they’ve been joined by countless sizes, shapes, and decorating techniques until the distinctions have become blurred.  Many designers and installers today are not aware of what sets quarry tile apart from other types of tile.  I will be blogging about what it is and how to install it.  Today we will look at what quarry tile is:

The textbook definition – Our old friend, the Tile Council of North America Handbook defines it this way: Quarry tiles are ceramic tiles for floor and wall applications made by the extrusion process from natural clay or shale.  The ANSI standard specifications for ceramic tiles offer some additional guidance pointing out that quarry tiles are allowed more size and warpage variation than porcelain tiles and can have up to 5% absorption.

The practical definition – The textbook definitions are designed to allow for a large variety of similar products to be defined as quarry tile.  From a practical standpoint, the things you will want to know are:

Extruded – Quarry tile is extruded.  That means the clay is mixed together and pushed with an auger through a die opening and then cut with a cutter to the proper size.  This matters from a practical perspective because extruded tiles form a durable ‘die skin’ on the surface that helps with chemical and stain resistance.

For more information on how quarry tile is made, see our Youtube video.

Vitreous – Although ANSI allows up to 5% absorption, for most applications you will want quarry tile that is considered vitreous which means it has less than 3% absorption.  This helps the tile withstand freeze-thaw cycles outside and staining inside.

Unglazed – Although there are glazed quarry tiles out there, the vast majority of quarry tile is unglazed.  That means there is no glaze to chip off and if the tile does wear, the color under the surface is the same as the color on top.

Chemical and stain resistant – Unlike some porcelains and most wall tiles, quarry tile is not easily etched or stained by common chemicals.  You will typically find it used in commercial applications like commercial kitchens and breweries.

Slip Resistant – Along with chemical resistance, quarry tile has a high coefficient of friction which improves traction.  For the most rigorous slip resistant flooring applications, versions are available with tread patterns and abrasive grains.

There are other considerations that are important for quarry tile such as having the right trim shapes available for sanitary requirements and barrier free (ADA) regulations.  For now you have the basics, quarry tile is an unglazed, extruded tile made out of clay that should have less than 3% absorption so it can go in demanding environments where chemical and slip resistance are important considerations.  In our next post, we will take a look at some of the installation requirements for quarry tiles.